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READ MOREThere are mainly the following types of casting processes in the metallurgical industry:
Sand casting: Sand is used as the main material of the mold, usually for mass production or complex-shaped castings. Sand casting has a low cost and is suitable for large-scale production and diversified products.
Precision casting: Also known as lost wax casting, it is done by coating a ceramic coating on the wax mold, then heating to remove the wax, and finally injecting molten metal. This process can produce high-precision, high-surface-finish castings and is often used in aerospace and high-end machinery manufacturing.
Metal mold casting: Casting using metal molds, usually used to produce a large number of castings. Metal molds are durable and suitable for high-volume production, but the initial investment is high.
Low-pressure casting: Molten metal is injected into the mold under low pressure. This process is suitable for the production of small and medium-sized castings and can provide good airtightness and dimensional accuracy.
High-pressure casting: Molten metal is injected into the mold at high pressure, mainly used to produce small, complex castings, such as automotive parts. High-pressure casting can provide good dimensional accuracy and surface finish, but the equipment and mold costs are high.
Centrifugal casting: The molten metal is uniformly filled into the mold by rotating the mold under the action of centrifugal force. This method is suitable for manufacturing shaft or ring castings and can improve the density and mechanical properties of the castings.
Investment casting: Also known as investment casting or wax casting, the casting is made using a wax pattern, which is removed during the melting process. This process is suitable for castings of complex shapes and can achieve high precision and good surface finish.
Pressure casting: The molten metal is pushed into the mold by applying pressure during the casting process, which is usually used to produce small and complex castings. This process can improve the density and mechanical properties of the casting.
Cryogenic casting: Casting using low-temperature molten metal is suitable for materials such as aluminum alloys and zinc alloys. It is usually used to make lightweight and low-cost castings.
Vacuum casting: Casting is performed in a vacuum environment to reduce pores and other defects. Vacuum casting is often used for castings with high precision and high quality requirements, such as aerospace and high-end mechanical parts.